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Production delays, excess inventory and inconsistent workflows can quickly reduce output and increase operating costs. The right lean manufacturing tools and techniques help manufa...
When Lean Isn’t Enough A journey through bottlenecks, contradictions, and breakthroughs Mark Hembree Thu, 04/16/2026 - 12:03...
Occam’s Razor is a principle that dates back to the 14th century and is attributed to the English Franciscan friar and philosopher William of Ockham. It simply says: When multiple...
TL;DR: The eight wastes give you a lens for seeing problems — but Lean isn't a scavenger hunt for waste. The real work is understanding why waste exists and building systems where...
Establishing a 5S toolkit store room for an 820 MW solar plant requires strict organization to ensure safety (high tension/HT and low tension/LT), tool calibration accuracy, and m...
Before I get into the focus of this column, I’d venture to guess that many quality professionals reading this column’s title did an about take thinking this guy has lost his mind....
Lean thinking is often associated with manufacturing floors, production lines, and complex value stream maps. Yet waste exists in every type of process. Once you begin to see it, y...
Lean has a decades-long track record of producing real results across industries. Hospitals have used it to reduce patient harm and eliminate hours of wasted time per shift. Manufa...
Every continuous improvement program starts somewhere, and that somewhere is almost always a spreadsheet. This makes sense. Excel is already on every computer. People know how...
TL;DR: Lean daily management is the system that makes improvement happen between the projects — visual boards, huddles, gemba walks, leader standard work, and strategy alignment wo...
Ease.io Releases First-Ever Layered Process Audit Benchmark Report Analysis of 2.3 million layered process audits exposes fundamental execution and engagement gaps und...
This week’s guest is Randall Dupre. Ron and Randall discussed Randall’s book, “Everyday Lean,” the kinds of mistakes Randall sees people making, what good leadership looks like, hi...
Lean design-system teams, when strategically planned, can move faster, prioritize sharply, and scale impact beyond their size.
If you search for "best continuous improvement software," you'll find a dozen listicles where each vendor conveniently ranks themselves first. That's not a buying guide. That's a b...
Most people think they understand 5S. They associate it with cleaning, organizing, and maybe putting tape on the floor. In many organizations, that is exactly what it becomes. A on...
One operations leader, describing how he onboards people to his organization's improvement platform, said something that should make every CI professional pause: "It takes m...
Quality control programs in injection molding are often focused on monitoring production – measuring dimensions, tracking variation, and verifying consistency across runs.
Most improvement work starts with a process someone can see: the steps their team follows, the metrics on their board, the problems in their inbox. That's where it should start....
Gotcha Walks A gemba is for learning, not blaming Mark Hembree Wed, 05/13/2026 - 12:03 Off...
TL;DR: Rory Sutherland's Alchemy is a useful provocation for Lean practitioners. Lean already knows how to test small, low-cost ideas without demanding an airtight ROI in advance....
Have you ever tried adopting a tool that seemed perfect on paper, but didn’t solve the problem you had in mind? Have you ever invested in a powerful solution, but now only use some...
In manufacturing, it’s tempting to assume that more machines mean more parts and higher throughput.
"We already have Monday.com." If you lead an operational excellence or continuous improvement program, you've heard some version of this from finance, IT, or a well-meaning exe...
The syntax and semantics of mathematics The post Introduction to Lean for Programmers appeared first on Towards Data Science.
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