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Production delays, excess inventory and inconsistent workflows can quickly reduce output and increase operating costs. The right lean manufacturing tools and techniques help manufa...
When Lean Isn’t Enough A journey through bottlenecks, contradictions, and breakthroughs Mark Hembree Thu, 04/16/2026 - 12:03...
Before I get into the focus of this column, I’d venture to guess that many quality professionals reading this column’s title did an about take thinking this guy has lost his mind....
Lean thinking is often associated with manufacturing floors, production lines, and complex value stream maps. Yet waste exists in every type of process. Once you begin to see it, y...
TL;DR: The eight wastes give you a lens for seeing problems — but Lean isn't a scavenger hunt for waste. The real work is understanding why waste exists and building systems where...
It is an exciting time to be in manufacturing. Across the globe, the industry is reinventing itself through artificial intelligence, automation, and data analytics that improve spe...
TL;DR: Lean daily management is the system that makes improvement happen between the projects — visual boards, huddles, gemba walks, leader standard work, and strategy alignment wo...
Have you assessed your manufacturing floor in the last few years? If you’re a manufacturer in the MRO sector or a job shop, you can cut down on wasted costs […] The post Lean Manu...
Walk through almost any manufacturing facility and you’ll see a familiar story: machines placed where they’ve always been, workarounds layered on top of old decisions, and material...
In manufacturing, maintaining product quality is essential. Quality departments should be involved throughout the entire process, from engineering to shipping, to ensure high stand...
Occam’s Razor is a principle that dates back to the 14th century and is attributed to the English Franciscan friar and philosopher William of Ockham. It simply says: When multiple...
Lean design-system teams, when strategically planned, can move faster, prioritize sharply, and scale impact beyond their size.
Lean has a decades-long track record of producing real results across industries. Hospitals have used it to reduce patient harm and eliminate hours of wasted time per shift. Manufa...
The fashion world is changing fast. Shoppers expect new styles quicker than ever. Trends appear overnight and fade just as fast. That speed puts pressure on how clothes get made. B...
This week’s guest is Randall Dupre. Ron and Randall discussed Randall’s book, “Everyday Lean,” the kinds of mistakes Randall sees people making, what good leadership looks like, hi...
The Expanding Role of Design of Experiments in Modern Manufacturing Operational excellence as a strategic growth imperative Quality Dige...
The story of the manufacturing industry has been one of progress. Few manufacturers continue to produce the same products as they did in their infancy years. In order to remain com...
10 Lessons From 10 Factory Visits Enhancing quality through industrial AI tools Megan Wallin-Kerth Wed, 04/15/2026 - 12:02...
In manufacturing, it’s tempting to assume that more machines mean more parts and higher throughput.
Manufacturing has always required thoughtful planning. What sets today apart is the increased complexity we face.
In March 2007, Jim Womack told me about his biggest disappointment. The Machine That Changed the World had been out for more than sixteen years, sold around a million copies, and w...
Every continuous improvement program starts somewhere, and that somewhere is almost always a spreadsheet. This makes sense. Excel is already on every computer. People know how...
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The Challenge Electrolux runs one of the most mature continuous improvement programs in global manufacturing. Its Electrolux Manufacturing System (EMS) has been evolving for over...
From Operators to Leaders Rethinking how manufacturers develop the front line Megan Wallin-Kerth Mon, 04/13/2026 - 12:02...
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